Leas – Automatic welding and assembly systems for expansion tanks

AUTOMATIC WELDING AND ASSEMBLY SYSTEMS FOR EXPANSION TANKS
Case study
Heating and cooling systems

CUSTOMER
Leading international manufacturer of pressure vessels, expansion tanks and plate heat exchangers.

BASELINE SITUATION

The customer needed to increase production capacity by 25 percent, increasing process accuracy, repeatability and production flexibility. All of this would need to be integrated with Industry 4.0.

CUSTOMER NEEDS

Process accuracy and reliability
Increase production by 25 percent
Reduction in risk for operators
Cost reduction
Flexibility in production
INDUSTRY 4.0 INTEGRATION

LEAS SOLUTION

Two welding machines working simultaneously. Peripheral wire welding combines the highest aesthetic quality and mechanical strength.

Staff optimization +80%.
30% INCREASE in productivity.

“This customer has relied on us for years, and we have built several production lines and studied each one as if it were the first. We want to avoid duplicating the same model. Our goal is to achieve the best performance, using the most appropriate welding and assembly automation technology for each situation, taking into account various factors.”
LEAS project team

WHY LEAS

• IDEAS
  Choosing a flexible automation concept
• COMPONENTS
  Selection of technology and components with high added value
• SIMPLIFICATION
  Simplification of the entire production process
• OPTIMIZATION
  Optimized use of automation, minimization of handling
• CROSS-INDUSTRY EXPERIENCE
  Cross-industry experience across multiple sectors offers innovative solutions compared to industry standards
• SUSTAINABILITY
  Sustainability of the proposal from an investment and its total cost of ownership (TCO) perspective
• SINGLE INTERLOCUTOR
  A single contact person for the project who has comprehensive expertise
• ACHIEVEMENT OF GOALS
  Achievement of quality and performance targets set by the client