Client: Manufacturer of household appliances, an internationally renowned brand, employing more than 20,000 people in various production facilities in Europe, with a turnover of more than 4 billion euros.The company that commissioned us to design the project is a reference technological partner in the field of metalworking: from the product idea, design and prototyping, industrialization and organization of the production phase.
ASSEMBLY AND WELDING LINE FOR WIRE MESH PERIMETER PANELS
Case study
Home and industrial furniture
CUSTOMER
The manufacturer of perimeter protection systems, with manufacturing facilities in Italy, France, the United States, Germany and Japan, is part of a global industry leader. The company’s philosophy focuses on sustainability, innovation and high quality standards.
BASELINE
The customer’s existing automation does not offer the flexibility needed to produce a variety of products and capacity in line with market demand, mainly due to long and costly line changeover times. The customer needs a new line that guarantees greater flexibility while maintaining a high level of productivity and more efficient management of a larger number of models and batches, even in small quantities. In addition, by acquiring a new line, the customer aims to increase the quality and safety of the manufactured product, through a specific “heavy” welding process without further processing of the welded parts.
CUSTOMER NEEDS
Productivity
Flexibility
Higher quality of the weld and finished product
Increased occupational safety
Integration with Industry 4.0
LEAS SOLUTION
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The production line system ensures high quality finish and maximum safety during assembly.
+50% higher productivity
+85% greater application flexibility
“This is the first delivery to this customer, but the level of mutual trust achieved has allowed us to move from being a technology partner to being their general contractor. This is a great achievement for us. We are very pleased with the result we achieved in terms of performance, as we achieved both the performance goal and the versatility required by the customer. In addition, our experience in another sector enabled us to apply innovative technology to this production process, which allowed us to both eliminate costly machining and significantly increase the quality of the finished product.”
LEAS project team
WHY LEAS
- IDEAS
Selecting a linear automation concept - COMPONENTS
Selection of technology and components with high added value - MINIMALISM
Simplification of the entire production process - PARTNERSHIP
Long-term partnership - CROSS-INDUSTRY EXPERIENCE
Cross-industry experience in multiple sectors offers innovative solutions compared to industry standards - SUSTAINABILITY
Sustainability of the solution from an investment and total cost of ownership (TCO) perspective - PROJECT MANAGER
Single contact for the project with comprehensive expertise - ACHIEVEMENT OF GOALS
Achievement of the client’s quality and performance goals