Hydraulic press for pulling tees

Automatic tee-extraction machine for pipes with diameters from 60 to 400 mm, thicknesses from 0.3 to 1 mm and maximum lengths up to 800 mm.

Hydraulic tee pulling press

Automatic tee pulling machine for pipes with diameters from 60 to 400 mm, thickness from 0.3 to 1 mm and maximum length up to 800 mm. In the standard version, the machine is operated manually. On request, it can be equipped with an automatic loading and unloading system. Materials handled include copper, stainless steel and galvanized steel. Workpieces machined on the NOVA-MTE machine are laser welded on the NOVA-MSL machine after application.

The machine performs automatic extrusion of the neck of the tee.
The body to be extruded must present a cut of a special shape derived from a DXF drawing.
The cutting of the elliptical shape can be done by plasma or laser technology; in either case, the cutting surface must be very clean and free of irregularities to avoid possible critical material breakage.

The machine is capable of extrusion:

  • nominal diameter: the diameter of the extruded neck is the same as the nominal diameter of the body tube.
  • reduced diameter: the diameter of the extruded neck is smaller than the nominal diameter of the pipe body.
  • special profile like “inspection” and “vapor control”.

Extrusion of different diameters and profiles is carried out with mechanical dedicated dies.

NOVATEC ENGINEERING – Pipe making and finishing machines for the HVAC industry on offer from VENTOR

Mechanical tooling

All dies/tooling are purpose built and according to the size of the pipe produced by the customer.

NOMINAL

REDUCTION

INSPECTION MODULE

 MALE

REDUCTION MALE

NOMINAL EXTRUSION

STRIPPER

STRIPPER REDUCTION

INSPECTION – VAPOR CONTROL

One complete tool set is required for each nominal diameter of production One reduction set is required for each reduced diameter One complete set of tooling is required for each nominal diameter

Tooling is built using high quality steel. In particular, the extractors are repeatedly heated, and in the last stage they are coated with a multilayer surface to guarantee a long service life.

Functionality

Replacement of mechanical tooling is done with a forklift, which can be provided as an option in this offer.

Machine composition:

  • MECHANICAL
    Heavy electrically welded frame machined with tooling; all equipment and mechanical controls for die locking and actuators for extrusion unit movement are mounted on the frame base.
    The electrical cabinet and hydraulic power supply are integrated into the machine frame for “compact” equipment for easy transportation and quick installation.
  • HYDRAULIC
    All movements for positioning mechanical dies are activated by a hydraulic cylinder managed by a hydraulic power pack that is calculated and designed for this application.
    Proportional valves and all oil control devices are installed on this hydraulic power pack.
    The oil for the hydraulic power pack is CASTROL (type ISPIN AWS46) or BP (type ENERGOL HLPM46) or ESSO (type NUTO H46).
  • PNEUMATIC
    The machine is equipped with a pneumatic circuit for locking and positioning mechanical dies.
    The pneumatic panel control consists of a control filter, starter, pressure regulator and solenoid valves integrated into the machine frame.
  • ELECTRICAL
    The movement of the actuators in the machine is controlled and managed by electrical equipment.
    The electrical equipment (PLC, safety device and all required hardware) is contained in an electrical cabinet integrated into the machine frame. The operator-machine interface is made through an operator panel installed in front of the machine. Dedicated programming manages and controls all working phases, sending feedback to the operator about sensors, cycles, actuators and so on….

Principles and safety

  • SAFETY
    The machine is built in accordance with all the latest safety rules (CEE 2006/42/CE); therefore, accident prevention and protection devices, such as the gate, net or door, ensure the operator’s safety conditions during operation.
  • DOCUMENTATION
    The machine is supplied with all required documentation:

    • Operating instructions
    • Machine layout
    • Connection diagrams
    • Hydraulic diagrams
    • Fluidized bed diagrams
    • Mechanical assembly
    • Spare parts list

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TRAINING
TECHNICAL SERVICE
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GENUINE PARTS

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